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Epoxy Insulating Coating Powders
SolEpoxy coating powders provide electrical insulation and environmental protection in a broad array of applications including motor iron, bus bars, toroid cores and passive devices such as capacitors and resistors.
Our epoxy powders are manufactured to strict quality standards for environmental, health, and safety compliance. Plus, they are easy to use. Powder coatings minimize VOCs and enable precise and uniform surface coverage.
Strengths: Arc Resistance, Dielectric Strength, Surface Appearance, Edge Coverage, Temperature Rating, & "Green" Flame Retardants
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Unique Characteristics | |
Products |
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Typical Applications | |
Technical Data Sheets |
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Methods of Application | |
Material Safety Data Sheets |
Unique Characteristics
SolEpoxy innovates new products to meet changing market demands, as well as creating custom formulations to meet your needs. We also supply engineered particle sizes including extra fine grinds to top-up and restore the optimum particle size distribution in fluidized bed processes. Our powder coating products are characterized by:
- Outstanding chemical resistance, including motor oil, fuel, etc.
- 100% solids content (VOC-free)
- Low coating thickness required to achieve maximum performance
- High coating thickness (100+ mil) to achieve medium voltage protection
- Excellent cut-through resistance
- Excellent edge coverage
- High service temperatures
- Capability to provide a range of thermal conductivity
- Both induction cure and oven cure chemistries
- Reduced cost vs. traditional slot liners
Typical Applications
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Electrical power distribution | |
Bus Bars |  |
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Electric motor stators and armatures | |
Motor Iron & Toroid Cores | |
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Alternator components | |
Magnet Wire & Hybrid Circuits | |
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Electrical housings and modules | |
Varistors /Thermistors | |
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Ceramic, tantalum, and film capacitors | |
Capacitors & Resistors |
Products
- Electric Motor Insulation
DK7-0953M
Developed to insulate motor stators and armatures.
Offers cut-through temperature resistance with good edge coverage and adhesion to metal substrates. Designed to be applied by an electrostatic fluid bed process, and cured by means of an induction coil.
Color available: blue
Offers cut-through temperature resistance with good edge coverage and adhesion to metal substrates. Designed to be applied by an electrostatic fluid bed process, and cured by means of an induction coil.
Color available: blue
DK15EG-05
Developed to insulate motor stators and armatures and provide protection from solvents.
Offers cut-through temperature resistance, is flex fuel (unleaded gasoline and methanol) resistant and is UL recognized to 130°C operating temperature. Designed to be applied by an electrostatic fluid bed process, offering fast cure in an induction coil curing process. Particle size is tailored to provide low dusting levels.
Colors available: green & black
Offers cut-through temperature resistance, is flex fuel (unleaded gasoline and methanol) resistant and is UL recognized to 130°C operating temperature. Designed to be applied by an electrostatic fluid bed process, offering fast cure in an induction coil curing process. Particle size is tailored to provide low dusting levels.
Colors available: green & black
DK15-02B
minus 60 mesh
minus 60 mesh
Developed to insulate motor stators and armatures, providing protection from solvents and able to be sprayed-on.
Offers cut-through temperature resistance with good edge coverage and is UL recognized for 130°C operating temperature. Designed to be applied via spray coating or fluid bed processes.
Color available: green
Offers cut-through temperature resistance with good edge coverage and is UL recognized for 130°C operating temperature. Designed to be applied via spray coating or fluid bed processes.
Color available: green
- Bus Bar, Switch Gear, & General Electrical Insulation
DK15-0907
Developed to insulate low to medium voltage bus bars.
Provides a smooth surface appearance with high edge coverage properties. Particle size distribution is tailored for application via a fluid bed process.
Color available: red
Provides a smooth surface appearance with high edge coverage properties. Particle size distribution is tailored for application via a fluid bed process.
Color available: red
DK15-0606
Developed to insulate medium voltage bus bars with 100+ mil of coating depth.
Provides a smooth surface appearance with high edge coverage properties and is capable of best-in-class high thickness powder build. Particle distribution is tailored for application via a fluid bed process.
Color available: tan
Provides a smooth surface appearance with high edge coverage properties and is capable of best-in-class high thickness powder build. Particle distribution is tailored for application via a fluid bed process.
Color available: tan
DK15-0463
Developed to insulate low voltage bus bars and provide superior moisture protection.
Offers improved moisture resistance when compared to other DK15 series products. Provides smooth surface appearance with high edge coverage properties. Particle size distribution is tailored for application via fluid bed.
Color available: black
Offers improved moisture resistance when compared to other DK15 series products. Provides smooth surface appearance with high edge coverage properties. Particle size distribution is tailored for application via fluid bed.
Color available: black
DK19 Red
DK19 Red LG
DK19 Red LG
Designed specifically for medium and high voltage switchgear and busbar conductors.
Provides superior dielectric insulation properties. Applied by fluidized bed method.
Color available: red
Provides superior dielectric insulation properties. Applied by fluidized bed method.
Color available: red
DK52
Developed to have superior flexibility and excellent thermal cycle properties. Excellent insulating properties. Designed to be applied by fluid bed dipping, but could be modified to apply by spraying on hot substrates.
Color available: gray, green
Color available: gray, green
- Passive Electronic Components
DK18-05
Low temperature fusing and curing, excellent general purpose epoxy coating powder for ceramic, tantalum, and film capacitors.
Designed for fluid bed application.
Colors available: laser markable gold and a variety of other colors
Designed for fluid bed application.
Colors available: laser markable gold and a variety of other colors
DK18-0955
Lower cost, low temperature fusing and curing, general purpose coating powder designed for fluid bed application on ceramic, tantalum, and film capacitors.
Colors available: blue, orange, & gold
Colors available: blue, orange, & gold
DK29-0982
Superior thermal shock resistant epoxy coating powder.
Color available: gold
Color available: gold
DK40
Low stress epoxy powder coating designed for improved thermal shock resistance for larger components.
Color available: laser markable gold
Color available: laser markable gold
DK42
Increased glass transition temperature epoxy coating powder designed for improved moisture resistance and higher operating temperature for insulating ceramic and tantalum capacitors.
Color available: laser markable gold
Color available: laser markable gold
DK52
Developed to have superior flexibility and excellent thermal cycle properties. Excellent insulating properties. Designed to be applied by fluid bed dipping, but could be modified to apply by spraying on hot substrates.
Color available: gray, green
Color available: gray, green
- "Green" Non-Halogen Passive Electronic Components
DK 18-05 Gold GR
DK18-0913 GR
DK18-0913 GR
Laser markable general purpose, epoxy coating powder utilizing "green" flame retardant technology that contains no bromine, antimony, or phosphorous.
Available in two grind sizes for fluid bed applications.
Color available: gold
Available in two grind sizes for fluid bed applications.
Color available: gold
GK3101
"Green" flame retardant, laser markable epoxy coating powder designed for fluid bed application on tantalum capacitors. Contains no bromine, antimony, or phosphorous.
Color available: gold
Color available: gold
GK3100
"Green" flame retardant, laser markable epoxy coating powder designed for fluid bed application on ceramic capacitors. Contains no bromine, antimony, or phosphorous.
Color available: gold
Color available: gold
DK38A-05 GR
"Green" flame retardant, laser markable epoxy coating powder designed to be applied by wheel coaters onto axial leaded passive components.
Color available: gold
Color available: gold
- Automotive Thin Film Grade
DK50 Satin Black
Fine grind epoxy based coating powder for applications such as motor housings and other thin film applications.
Applied by electrostatic spraying.
Color available: black
Applied by electrostatic spraying.
Color available: black
Methods of Application
SolEpoxy's line of coating powders for the insulation and protection of electronic and electrical devices is designed to be applied in the full range of powder application equipment, including:
- Standard fluid bed machines for coating both electronic and electrical devices including the small manual machines or the very large fully automated types. These powders provide very level bed surfaces with little or no dusting.
- Cascade coating machines for axial leaded electronic devices. SolEpoxy's powders transport well to the application areas and coat with very little dusting.
- Standard epoxy spray coating equipment for the integral insulation of motor armatures and stators in which the powder is blown onto the preheated part. Our powders are formulated to provide high edge coverage and good cut-through performance. Grades are available which do not require post curing.
- Electrostatic fluid bed equipment for the coating of electronic devices and of electrical motor stators and armatures. SolEpoxy's powders are designed to provide the maximum charge acceptability. The particle size distribution is carefully controlled. These two factors allow for good control of film thickness.
- Inline wheel coating equipment for radial leaded components. SolEpoxy's powders are designed to be compatible with this type of coating application.
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